There are many challenges faced by capsule manufacturers in India that we know nothing about. Like, pure hand-filled capsules take more time and are labor-intensive. Therefore there is a replacement now, where manual capsule fillers are used to make capsule products. When there is a heavy requirement, an automatic or semi-automatic capsule filling machine is arranged to fill the capsules, but the drawback with these machines is there is no guarantee of how far the filling would remain intact. Let us discuss it in details.
More about capsule manufacturers
These people face a significant challenge when there is a significant difference in capsule loading. This is a common problem faced by capsule manufacturers. There is a ton of factors contributing to the stability of the load. Like the manual operations are always the same, they cannot be the same, then the speed of the automatic capsule filling machine is a huge factor.
To solution to this problem needs some deliberation. Suitable fillers can work upon the fluidity of the powder inside or they might even be turned into granules so that the filling is not as problematic anymore. The speed of the machine, which is also a factor contributing to the entire complication, might also be increased; the equipment has to work correctly only then can there be a smooth operation.
There is another complication
This is moisture absorption, which is not uncommon and is faced by capsule often faced by capsule manufacturers inside are more likely to get soggy and soft after moisture absorption, and the shells are soft and distorted because of humidity, thereby reducing the effects of the drug.
The problem can easily be solved by controlling the temperatures and humidity as far as the production process is concerned. Also, it would be much better for the workers if the preparation process could be looked after more systematically.
By the way, should they not
Increase the amount of powder as far as the contents are concerned to balance the amount lost during the filling process. Also, if the drugs are prone to moisture absorption, then why not add the right amount of diluent first? Because then they can further be fixed and filled in, which would result in a smoother operation.
For oral medication, both capsules and tablets are popular options. Both are more or less similar, yet there are some key differences. Like tablets are more economical, though it’s heavily dependent on the composition, they are much more economical as far as their manufacturing is concerned, which dominates its demand. On the other hand, capsules may be on the expensive side. However, they break down more quickly as compared to tablets, thereby making them more acceptable. Plus, they seldom have an aftertaste, unlike tablets. Thusly there is a substitution now, where manual container fillers are utilized to make case items.
In short, even though there are many challenges faced by capsule manufacturers in India, they are preferable given they are fast-acting or even tasteless for that matter and many other things that keep them in demand.